Motion Tracking & Position Acquisition Final Design Review Solomon Gates | William K. Grefe | Jay Michael Heidbreder | Jeremy Kolpak Overview of Project Objective Achieve accurate and precise motion of laser pointer directed at a locator beacon Obtain precise object position from sensor input Design Objectives Simulate control system Final component decision Refine motor control system Test tracking accuracy Maintain motor feasibility Final motor justification Pulley gear ratio Sensor specifications Cost analysis Completed simulation and design specs on schedule Plan of Action This week Linear Simulation Non-Linear Simulation Week 8 Parts Purchasing Week 10 Assemble & Test Pan/Tilt Week 11 Simulate Position Acquisition Test Beacon and Receivers Week 12 System Integration Week 13 Final Testing Original Design Specifications Object tracking velocity: Distance to object: ½ft – 20ft Range of motion: Pan range of 180° Tilt range of 90° Sensor accuracy: Object velocity of 10 mph Pan/Tilt velocity of 10 radians per second Object acquisition within 1 second Detection distance of ½ft – 20ft Detection cone 60° – 180° Beacon accuracy: Transmission distance of up to 20ft Transmit 30 times per second Testing Procedure Fixed point accuracy & acquisition speed Sinusoidal input tracking Realistic tracking (torque saturation) Trapezoidal input tracking Random path tracking Tolerance Analysis Fixed point accuracy: Sinusoidal tracking accuracy: Random path tracking accuracy: 1/2” @ 20 ft; 1/8” @ 6” Beacon acquisition accuracy: unknown Tracking moving beacon: 1” @ 20 ft; 1/4” @ 6” Part Justification Motor candidates: GM8274S010, GM8274S013, GM8712-11 Speed and torque requirements met using a variety of gains and gear ratios connected to motor candidates In simulations, large gear ratios gave more power at slower speeds and visa versa After different configurations, we arrived at particular gains and a gear ratio of 4:1 Pulley dimensions were chosen at this ratio Grooves on pulleys also match ratio Motor Analysis Motor Analysis Motor Analysis 3 13 Motor Analysis Realistic Tracking Simulation Realistic Tracking Simulation Realistic Tracking Simulation Realistic Tracking Simulation Realistic Tracking Simulation Random Path Tracking Testing Results Desired Specifications Simulation Results Θ1 Simulation Results Θ2 Tracking velocity ≥10 rad/sec 12 rad/sec 15 rad/sec Acquisition time (over π radians) ≤1.5 seconds 0.8 seconds 0.6 seconds Linearization Model Sensor Design: Beacon Ultrasonic transceiver sends sound wave in a 60° cone Distances of up to 30ft RF signal transmitted in 360° RF signal range of up to 300ft Sensor Design Beacon will be built from six ultrasonic transceivers to allow 360° range Three receivers will detect signal propagation time Final Part Decision Supplier: Pittman Express Lo-Cog DC Gearmotor GM8724S010 (qty: 2) Supplier: Stock Drive Products/Sterling Instrument 100 Teeth, Aluminum Alloy Timing Pulley -- A 6A61-00NF03112 (qty: 2) 25 Teeth, Aluminum Alloy Timing Pulley -- A 6A 6-25DF03106 (qty: 2) Supplier: Oatley Electronics 40KHz transmit transducer -- MA40A3S (qty: 6) 40KHz receive transducer -- MA40A3R (qty: 3) Supplier: Abacom Technologies RF transmitter -- AM-TX1-4xx (qty: 1) RF receiver -- AM-HRR3-xxx (qty: 3) Cost Analysis Item Motors Large pulleys Small pulleys Belts Laser Pointer RF Transmitter Ultrasonic Beacon RF Receiver Ultrasonic Receiver Micro Controller Miscellaneous Electronics Quantity Cost (each) Total Cost 2 $112.00 $224.00 2 $11.87 $23.74 2 $13.01 $26.02 2 $1.50 $3.00 1 $3.00 $3.00 1 $12.61 $12.61 6 $3.00 $18.00 3 $10.95 $32.85 3 $3.00 $9.00 3 $20.00 $60.00 1 $50.00 $50.00 Total Cost $462.22 Schedule